17.01.2023
Beneficie-se de uma bomba de lóbulo rotativo nestas aplicações
Para qual aplicação uma bomba de lóbulo rotativo é adequada? A NETZSCH Pumps & Systems tem a resposta. Como especialista global em gerenciamento de fluidos complexos, sempre encontramos a solução de bomba certa para sua aplicação.
The range of applications for rotary lobe pumps is as diverse as their advantages. We will show you the applications you will particularly benefit from using a rotary lobe pump.
Reduce operating costs by using a rotary lobe pump
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A conventional application for rotary lobe pumps is wastewater pumping, especially industrial wastewater in treatment. However, this industrial wastewater poses a significant challenge to pumps and systems worldwide. Due to its composition, industrial water is one of the most complex forms of wastewater. Depending on the application, the contents range from dissolved and undissolved, inorganic and organic substances to acidic and basic media, as well as oils and poisons. These partly aggressive components demand everything from the systems and thus lead to increased wear. The focus is on a robust, durable design and high operational reliability. But easy maintenance also plays a significant role. These are the advantages offered by TORNADO® T.Envi® rotary lobe pumps from NETZSCH for water treatment applications. Compared to frequently used centrifugal pumps, you can more than double up the service life by using a rotary lobe pump and thereby sustainably reduce your operating costs. Another possible application in the field of environment & energy is the use of rotary lobe pumps on ships. On board, they are used as bilge pumps to pump out water that collects in the lower part of the ship's hull in case of a leak or during regular operation or to pump wastewater. One of the biggest challenges on boats is the limited space available. Every centimetre used for the engine room comes at the expense of transport space. Despite the small area, the systems must be robust, as hardly any workforce can be assigned for repairs during shipping and stopovers in ports are to be avoided for reasons of time and cost. In addition to the robustness, rotary lobe pumps require significantly less space than progressing cavity pumps. Which makes them the perfect solution for use in confined spaces, such as for bilge and conveying tasks.
Reduce downtimes by using rotary lobe pumps
Pumping gold, copper, or molybdenum slurry is a typical mining application for rotary lobe pumps. They all have one thing in common. They are abrasive media that lead to high wear and low service life. You must stop your plant frequently and interrupt the pumping to replace the worn parts. This results in long downtimes and the associated high downtime costs. Therefore, it is even more critical that pumps and systems are particularly robust as well as quick and easy to maintain. Features that are embodied in particular by the TORNADO® T.Envi® rotary lobe pumps. Maintenance is straightforward thanks to the innovative FSIP® (Full Service in Place) design. There is no need for time-consuming disassembly from the pipeline or the drive. This reduces your workload to a minimum and shortens downtimes. One mine operator reduced his service time per operation from ten and a half to two hours. Convert your process to a rotary lobe pump for mining applications and reduce your downtime sustainably.
Como se beneficiar de uma bomba higiênica de lóbulo rotativo
Os requisitos para bombas de lóbulo rotativo na área de aplicação de alimentos e produtos farmacêuticos são totalmente diferentes daqueles dos setores de mineração, meio ambiente e energia. As principais condições aqui são geralmente bombeamento suave, alta precisão de medição e conformidade com os mais altos padrões de higiene. É exatamente isso que as bombas de lóbulo rotativo totalmente metálicas TORNADO® T.Sano® oferecem. Graças a um acionamento por correia, elas operam totalmente sem óleo e, portanto, não apresentam risco de contaminação. Isso as torna ideais para o transporte de misturas de matérias-primas para cacau, nougat e outras massas de confeitaria, por exemplo. Outra vantagem que as bombas de lóbulo rotativo oferecem em aplicações alimentícias é que elas são fáceis de limpar. Além do design inovador da FSIP®, que também é oferecido pelas bombas de lóbulo rotativo industriais, a bomba de lóbulo rotativo TORNADO® T.Sano® com design suave convence pela facilidade de limpeza (CIP - "Cleaning-In-Place-Procedure") e esterilização (SIP - "Sterilisation-in-Place-Procedure"). A limpeza e a esterilização da bomba são possíveis sem a remoção da bomba do sistema. Isso reduz significativamente o tempo de inatividade para o trabalho de limpeza. Além de atender aos mais altos padrões de higiene, as bombas de lóbulo rotativo também oferecem bombeamento suave e alta precisão de dosagem para aplicações no setor alimentício. Esses requisitos devem ser atendidos, por exemplo, no bombeamento de vinho espumante e semiespumante, gordura comestível e óleo. Desenvolvidas para aplicações higienicamente críticas, as bombas de lóbulo rotativo da NETZSCH também permitem uma dosagem precisa. Graças à geometria interna otimizada da câmara de bombeamento, nada impede o bombeamento suave e contínuo sem turbulência. Além disso, você pode dosar com precisão e reprodutibilidade usando a regulagem de velocidade.
High efficiency with the use of a rotary lobe pump
All these demands on rotary lobe pumps are combined in chemical, pulp & paper applications. Examples include pumping fatty acids, emptying tank trucks, pumping adhesive primers, decanting water in coal fines recovery, or processing paper and pulp. For these applications, the TORNADO® T1-F rotary lobe pump offers exceptionally high flow rates, a large delivery capacity, excellent suction conditions, and compact dimensions. Compared to frequently used centrifugal pumps, rotary lobe pumps provide significantly higher efficiency. This is a decisive advantage, especially with increasingly rising energy costs. NETZSCH also developed the TORNADO® T.Proc® rotary lobe pump, primarily for chemical, pulp and paper industries. This pump offers you the highest level of operational reliability and thus enables compliance with the strictest legal requirements and efficient pumping.
Portfólio de bombas de lóbulos rotativos da NETZSCH
The areas of applications for rotary lobe pumps are just as diverse as the NETZSCH portfolio. Numerous other uses are covered thanks to six different models, from hygienic applications to wastewater treatment to shipbuilding.
Does your application fit outside the specific fields of a rotary lobe pump? No problem. As a global specialist in complex fluid management, our product portfolio includes numerous other positive displacement pumps, grinders, dosing and barrel emptying systems. No matter what, we will find the optimal solution for your application.
